Production line configuration
Match conductor preparation, bunching, insulation and sheathing equipment to your photovoltaic cable construction and compound system.
Conductor cross-section, strand construction, insulation and sheath compounds, layer structure and output requirements.
Fine wires → bunched conductor → insulation → sheath → finishing
Conductor construction and material system
Separate conductor-making investment from the insulation, sheath and compound-treatment scope. A solar-cable label alone does not define the material process.
Feed the agreed conductor into insulation and sheathing, then complete the specified treatment, inspection and finishing.
Bunching → insulation → sheath → required treatment and finishing.
Review drawing and annealing needs before bunching, insulation, sheathing and finishing.
This defines a discussion scope. The final equipment list follows the cable drawing and technical review.
Select a stage to see its role, equipment and the interface to confirm.
Prepare the conductor dimensions and condition needed by the next operation.
Confirm the interfaceMaterial compatibility, incoming and finished diameter, annealing needs and supply reels.
Bring individual wires together into the specified flexible or stranded conductor.
Confirm the interfaceSingle-wire size, strand count, lay, finished cross-section and transfer reels.
Apply the specified insulation around each conductor. Material and cable geometry determine the configuration.
Confirm the interfaceCompound grade, wall thickness, finished diameter, cooling and in-line inspection.
Plan the outer layer and identify any compound-specific treatment required after extrusion.
Confirm the interfaceSpecify insulation and sheath compounds. Cross-linking or other treatment needs a separately confirmed scope.
Plan the cable handling, inspection and finished package around the intended product.
Confirm the interfaceCable dimensions, flexibility, package size and final cable testing.
Indicative route. Catalogue photographs show equipment examples; the final line follows your cable drawing.
A different cable structure can change machines, tooling and supply responsibilities. Compare these choices before agreeing the equipment list.
Match the buncher, pay-off, extrusion and take-up to the smallest and largest constructions.
A broad range can increase tooling and changeovers; a maximum cross-section does not establish fine-strand compatibility.
Supply individual wire diameters, strand count, area, finished dimensions and the expected product mix.
Layer thicknesses and compound grades determine the extrusion duties and interfaces between them.
Different compounds or layer arrangements may need different processing setups. Do not assume one head covers every construction.
Confirm the cable drawing, compound supplier processing instructions and the layer application sequence.
Any required cross-linking or other treatment needs its own equipment, handling and responsibility review.
External treatment reduces on-site process scope but introduces transport, intermediate stock and traceability requirements.
Identify the actual treatment method, service responsibility, transfer package and post-treatment acceptance checks.
Open an equipment family to compare machine types and reference specifications.
Double-twist bunching, planetary, rigid and tubular stranding for different conductor constructions.
Insulation and sheathing lines for power, building, solar, data and specialty cable applications.
Rod breakdown, intermediate, fine and multi-wire drawing, with annealing options.
Taping, handling, coiling, cutting and in-line inspection equipment.
A connected line needs a common specification at every handover. Use these points to test whether the proposed scope is complete.
Compare saleable cable output after insulation, sheathing and any required material treatment.
If treatment is off-site or off-line, include its batch size, transfer time and availability in the production plan.
Separate the compound storage and preparation requirements from the conductor-reel area.
Use the actual material supplier instructions to define preparation needs, then coordinate cooling, take-up and intermediate cable storage.
Use the specified conductor and both compound grades in the trial plan.
Agree dimensional, processing and finished-cable tests, including any tests after material treatment. Supplying equipment does not establish product certification.
Identify who provides trial materials, utilities, reels, testing and any external process. Agree how results will be recorded and what must be resolved before acceptance.
A useful budget separates the machines from plant preparation, external processing and start-up requirements. No standard package price can replace a defined cable specification.
| Decision | What enters the scope | How to compare |
|---|---|---|
| Conductor scope | Drawing, bunching, reel systems and any external conductor treatment. | Compare the same incoming material and finished strand construction. |
| Material processing | Insulation and sheath equipment, compound preparation, cooling and separately scoped treatment. | Show treatment equipment or outsourced processing as a separate budget item. |
| Phased purchase | Purchased conductor can allow extrusion and finishing to be reviewed as an initial scope. | Check supply continuity, quality, reel compatibility and provision for a later bunching stage. |
Keep separate allowances: freight and import arrangements, site utilities, installation responsibilities, initial materials, consumables, spare parts and agreed product testing. Confirm inclusions and exclusions in each proposal.
The catalogue includes photovoltaic cable extrusion equipment and a separate conductor-formation range, allowing these process duties to be reviewed together.
The photograph establishes the equipment category. Compound compatibility, treatment scope, configured output and product certification require separate evidence.
Cross-section, strand structure and material condition guide conductor equipment.
Provide actual compound grades and layer dimensions for technical review.
Confirm whether additional processing is required and included in the project scope.
Plan around the intended size range and expected product changes.
No. Equipment selection and cable certification are separate. Product requirements, materials, validation and the applicable testing route must be defined for the project.
Yes. PINYANG’s range covers conductor preparation, bunching, extrusion and supporting equipment, allowing these stages to be discussed together.
The material system, layer structure, dimensions and required production range are the main inputs.
No. The selected compound determines the required process, and the proposal must identify whether treatment is in-house, externally supplied or outside the equipment order. Include the handling and validation steps that follow it.
Review the new strand construction and every size limit from bunching to take-up. Existing equipment may be reusable, require tooling or configuration changes, or fall outside its intended range. Provide drawings of the current and proposed products.
Share the cable you want to make and the scope of your project.